Breakthrough Analyzer

A Compact, Versatile, High-Performance Selective Adsorption System.

  • Superior design minimizes dead volume & delivers accurate, experimental results
  • Configurable with up to 6 precision mass flow controllers and 2 vapor sources
  • Patented high-performance blending valves
  • Sample activation up to 1050℃
  • Thermostated environmental chamber provides uniform temperature control, even when using vapors
  • Easily connects to commercial Mass Spectrometer (MS) & Fourier Transform Infrared Analyzer (FTIR)
  • Secure door lock system for enhanced operator safety

Overview

Engineered for Performance

The new BreakThrough Analyzer (BTA) is a flexible gas delivery and management system for the precise characterization of adsorbent performance under process-relevant conditions. It delivers reliable adsorption data for gas/vapor mixtures using a flow-through system.

A safe and highly optimized device for collecting both transient and equilibrium adsorption data for multi component systems. The BTA can be configured with up to six precision mass flow controllers and patented high performance blending valves, delivering unparalleled flexibility in experimental design. The superior gas-delivery design ensures the precise control of both composition and flow rate, while minimizing dead volume.

The high-quality, stainless-steel column can hold 0.05 to 2.5 grams of adsorbent. Automated sample activation up to 1050°C is possible with the precise, rugged, and reliable resistance furnace.

Operating pressures are controlled from atmospheric to 30 bar via a servo positioned controlled valve. The thermostated environmental chamber delivers uniform temperature control of the entire system up to 200°C, eliminating cold spots. The BTA secure door lock system ensures operator safety throughout the analysis.

Vapor generators can be added to the BTA to enable the use of important probe molecules such as water for experimental studies. The BTA easily connects to commercially available Fourier Transform Infrared and Mass Spectrometer systems for gas identification and quantification.

 

Features

1

Thermostated
Environmental Chamber

2

Fully Automated Experimental Design

3

Touch Screen

4

Proprietary Blending Valves

5

Up to 6 Gas Inlets and 2 Vapor Sources

6

Automatic Door Lock

7

Addition Of Detectors and
G Other Optional Accessories

8
Column Furnace
9
Electropolished 316 SS
Sample Column

1. Thermostated Environmental Chamber

prevents condensation of vapor streams

2. Fully Automated Experimental Design

allows for easy experimental setup

3. Touch Screen

allows for easy instrument operation and monitoring of experimental conditions

4. Proprietary Blending Valves

provide remarkable advantages for gas mixing and minimization of system dead volume

5. Up to 6 Gas Inlets and 2 Vapor Sources

to offer a wide range of analysis options with exceptional flow control and blending of multiple gases

6. Automatic Door Lock

ensures temperature stability during analysis and user safety

7. Addition Of Detectors and Other Optional Accessories

System scalability enables the expasion of capabilities over time through addition of detectors and other optional accessories (e.g. mass spectrometer, GC/MS, additional vapor sources, vacuum activation, others available upon request)

8. Column Furnace

rugged, resistance furnace with high temperature capabilities up to 1050°C

9. Electropolished 316 SS Sample Column

with a capacity of up to 2.5g and is suitable for use with powders, other diameters are available for pellets or extrudates

Why Breakthrough Analyzer?

The BreakThrough Analyzer allows for the widest range of experimental conditions with unmatched automation from sample activation to analysis.

The BTA offers several advantages over any competitive adsorption measurement system including:

  • Configurations with up to 2 vapor sources available
  • Proprietary zero volume blending valves with unmatched minimization of dead times
  • Unparalleled touch screen control
  • Thermostated environmental chamber delivers uniform temperate control up to 200°C exclusive to the BTA
  • MicroActive software, the most intuitive, flexible, and comprehensive analysis software for adsorption studies

The Micromeritics BTA is capable of flowing up to two vapor streams simultaneously
through its packed column. The thermostated environmental chamber prevents condensation of these vapor streams during analysis and ensures that all gases and
vapors maintain a constant temperature within the instrument. Vapor streams are
generated using a bubbler which allows for a carrier gas to reach saturation with the vapor of choice. The figure below displays multicomponent ethanol/water breakthrough measurements conducted on zeolite 13X.

A safe and highly optimized device for collecting both transient and equilibrium adsorption data for multi component systems.

  • Automatic shut off from Software
  • Alarm in/out communication with central alarm system
  • Safety system separated from PC
  • Furnace temperature control alarm
  • Thermostated environmental chamber temperature control alarm
  • Full range of optional safety features available including automatic shut-off valves & gas detector

MicroActive is the most intuitive, flexible, and comprehensive analysis software for adsorption studies

MicroActive Software allows for:

  • Data reduction from Mass Spectrometer
  • Quantity adsorbed & selectivity

The flexible, intuitive, easy-to-use software allows for the widest range of experimental conditions and automates the breakthrough from sample activation to sample analysis, including the ability to perform cyclic experiments. Paired with industry leading MicroActive analysis software, the BTA system accurately and reproducibly characterizes adsorbents, analyzes data with comprehensive analysis methods, and solves the breakthrough equation for the most demanding samples.

Zeolite 13X has been extensively studied for applications in catalysis and adsorption. In this study, zeolite 13X was used as an adsorbent for carbon dioxide adsorption to collect breakthrough curves from 1 – 10 bar pressure.
These measurements were collected using equimolar flowrates of 10 sccm nitrogen and 10 sccm carbon dioxide. A 1 sccm stream of helium was used as a tracer gas to determine the start of the breakthrough experiment.
All measurements were collected at an analysis temperature of 30°C. Between each measurement, the zeolite 13X sample was reactivated overnight to ensure complete desorption of carbon dioxide. The figure shows a consistent increase in breakthorugh time across successive experiments as the pressure is increased.

Following carbon dioxide breakthrough measurements an equilibrium adsorption quantity was calculated for each curve by solving the breakthrough equation. Next, an isotherm was constructed displaying the quantity of carbon dioxide adsorbed at 1, 2, 3, 5, 7, and 10 bar total pressure. At 10 bar, zeolite 13X adsorbed roughly 15 mmol/g carbon dioxide. While isothermal data collected via breakthrough cannot be directly correlated with static adsorption measurements, it can provide a assessment of an adsorbent in process relevant conditions.

System Configurations

  • Mass Spectrometer (MS)

    Multicomponent adsorption studies often require a mass spectrometer (MS) to monitor the residual gas composition. The MS is the most common detector system used for breakthrough analysis.

  • Fourier Transform Infrared (FTIR) Analyzer

    FTIR spectrometers are often selected for experimental breakthrough studies such as the separation of xylenes or other aromatic hydrocarbons.

  • Humidity Sensor

    Allows direct tracking of water content for low cost. Can be useful especially in production control applications.

  • Sample Preparation System

    Small quantities of active material can be mixed with an inert carrier to produce a homogeneous sample and improve analysis reproducibility.

  • CO2 Sensor

    Allows direct tracking of CO2 content for low cost. Can be useful especially in production control applications.

  • MFC and Mixing Valves (Maximum 6 Gas Inlets)

    Additional mass flow controllers and blending valves may be added to the BTA to increase the analytical capabilities and expand the range of experiments that may be conducted.

  • Sample Column (Different Volume)

    The BTA may be used with a variety of column diameters to accommodate different sample morphologies included powders, pellets, and extrudates.

  • Vapor Source (Max of 2)

    Moisture or other vapors such as xylenes or other aromatics are compatible with the optional vapor sources available for the BTA.

  • Enhanced Chemical Resistance

    Special inert materials of construction enable simulation of process conditions – such as post-combustion CO2 capture – that include highly reactive gases like NOx, H2</subS, or SO2</sub.

Applications

Natural Gas Separation

Natural Gas Separation

Natural gas is a mixture of hydrocarbons and other gases that must...

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Direct Air Capture

Direct Air Capture

DAC is difficult due to low concentrations of carbon dioxide in air...

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Co2 Adsorption

Co2 Adsorption

Power generation, chemical plants, and refineries are significant point sources for carbon...

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Olefin/paraffin Separatons

Olefin/paraffin Separatons

Are a core part of the petrochemical industry and used to in...

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Toxic Gas Adsorption

Toxic Gas Adsorption

Porous solids are used for personal protection and also under development for...

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Water Adsorption

Water Adsorption

Harvesting water from the air may be a critical technology for many...

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Zeolites

Zeolites

Pressure swing adsorption using Zeolite 5A, 13X, or LiX, which have high...

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Silicas

Silicas

Amine functionalized silicas are effective and highly selective adsorbents and used for...

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Porous Membranes/ Monoliths

Porous Membranes/ Monoliths

Porous membranes and monoliths coated zeolites or MOFs are commonly used to...

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Activated Carbon

Activated Carbon

Volatile organic component (VOC) from automobile fuel systems are captured by canisters...

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Porous Aluminas

Porous Aluminas

Alumina – Supported Ionic Liquids are effective adsorbents with potential applications for...

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Metal-organic Frameworks

Metal-organic Frameworks

MOFs are highly selective adsorbents which are effective for demanding commercial applications...

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Capabilities

Specifications
Furnace Temp Max

1050°C

Thermostated environmental chamber Temp Max

200°C

Sample Mass

Up to 2.5 g

Sample Volume

Up to 2.5 mL

Additional Specs
Determination of breakthrough curves

Programmable total pressure, flow rate, composition and temperature

Investigation of kinetic performance of adsorbents

Optimised for research-scale sample sizes with interchangeable reactor beds

Investigation of co-adsorption and displacement

Ultra-low dead volume for rapid signal response

Determination of sorption selectivity

Automated switching between purge and process gases

High-resolution separations using small sample quantities

Configurations for gas-vapor and vapor-vapor separation

Dynamic adsorption and desorption experiments

Door remains locked during analysis to protect user and the analysis from altered temperature conditions

Determination of single- and multi-component adsorption data

Touch Screen

In-situ sample preparation up to 450°C with a SS column and 1050°C with a quartz column

Patented “No Dead Volume” mixing valve with rapid switching

Fully automated control via PC

Up to 6 high precision mass flow controllers

Provided specifications were valid as taken from available documents at time of publication. These specifications may change without notice and are only provided as a general reference

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