ICCS Catalyst Characterization

Fundamental catalyst characterization in situ with FR-series flow reactors

  • Pulse chemisorption and TPx (TPR, TPD, TPSR, TPO) analyses without removing the catalyst from the reactor
  • High-sensitivity thermal conductivity detector (TCD) to monitor changes in the concentration of gases flowing into and out of the reactor.
  • Internal cold trap for the removal of condensable fluids (e.g. water produced during reduction of oxides)

Overview

Comprehensive Catalyst Characterization

The Micromeritics in-situ Catalyst Characterization System (ICCS) is an advanced catalyst characterization tool that allows the user to study the impact of a reaction on critical parameters such as number of active sites, under precisely controlled, process-representative conditions.

A standalone accessory designed to complement any dynamic laboratory reactor system, such as the Flow Reactors (FR-100 or FR-200), the ICCS adds two new capabilities: Temperature Programmed Analyses (TPx) and Pulse Chemisorption.

These well-known and time-tested techniques may now be performed on a fresh catalyst and then repeated on a used catalyst without removing the material from the reactor. This enables a detailed comparison of the catalyst, notably the number of active sites, before and after use. Users benefit from obtaining both temperature programmed analyses and pulse chemisorption data for the same aliquot of sample used for reaction studies. Performing these analyses in-situ virtually eliminates the possibility of contamination from atmospheric gases and moisture which may damage the active catalyst and compromise data integrity.

Why ICCS Catalyst Characterization?

Key Features & Benefits

The ICCS provides representative in-situ characterization of catalysts, catalyst supports and other materials
at elevated pressure and temperature, with no risk of
exposure to the external environment

Principle of Operation

The typical operation of the ICCS begins with loading of the catalyst into the reactor system. The catalyst may then be characterized by the temperature programmed methods; temperature programmed reduction (TPR) is commonly used for supported metal catalysts while temperature programmed desorption (TPD) may be the best choice for acidic or basic catalysts. The TPx is often followed by pulse chemisorption to determine the number of active sites. This use of TPx and pulse titration provides a description of the fresh (unused) catalyst under representative conditions (notably at elevated pressure).

After performing this initial characterization, a user may then proceed with reaction studies on the exact same sample without adding any additional catalyst or transporting the catalyst to a different device.

Upon deactivation or simply after a prolonged period of testing, the used catalyst may then be analyzed in the same way as the fresh material employing TPx and pulse chemisorption under identical conditions. This strategy provides a method for comparing the key characteristics of the catalyst such as number of active sites before and after use without removing the catalyst from the reactor.

Capabilities

Electrical
Voltage

240 VAC 10 A, single phase

Frequency

50 – 60 Hz

Power

10 A, single phase

Control Module: Minimum Requirements
Processor

Intel Core I3 or equivalent

Operating Systems

Windows 7/8/10 (32/64 bits)

RAM

4 GB

Hard Drive

500 GB

Temperature System
Valve Box

Up to 180 ºC

Heated Line

Up to 180 ºC

Cold Trap

By a Peltier system from -15 ºC up to 70 ºC

Pressure System
Operating Pressure

Up to 20 bar(g) max.

Options
Loop Volume

0.5 cc and 1.0 cc

Gas Flow Rate
Number of Mass Flow Controller

2

Max. Required Inlet Pressure

30 bar

Flow Range

MFC1
Range 1: 0 – 800 mlN/min
Range 2: 800 – 3000 mlN/minMFC2
Range: 0 – 150 mlN/min

Gas Delivery
Requirements

Pressure of 30 bar and vent connections with 1/8’’ connection.
Connectors to cylinders are not included and to be provided by the customer

Physical
Height

445 mm (17.52 ”)

Width

545 mm (21.46 ”)

Length

500 mm (19.69 ”) (without computer)

Weight

40 kg (88.2 lbs.)

Environment
Temperature

10 – 35 ºC operating

Humidity

10 – 60 % without condensation

Recommendation

Avoid direct sunlight, and direct cool or hot sources

Provided specifications were valid as taken from available documents at time of publication. These specifications may change without notice and are only provided as a general reference

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ICCS 8800

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